How To Lubricate Control Cables

 

The Ultimate Guide to Maintaining Control Cables

Control cables are essential components in various machinery, ensuring smooth operation and reliability. Proper maintenance is crucial to extend their lifespan and avoid costly repairs. In this guide, we’ll cover:

1. How to lubricate control cables
2. How to measure outboard control cables
3. How to check control cables for corrosion

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1. How to Lubricate Control Cables

Why Lubrication is Important

Lubrication reduces friction and wear, ensuring smooth operation. Neglected cables can become stiff, causing inefficient performance or even failure.

Step-by-Step Process

1. Gather Supplies

   • Silicone-based lubricant
   • Clean rag
   • Cable lubricator tool

2. Remove the Cable

   • Carefully detach the cable from its assembly to access the entire length.

3. Apply the Lubricant

   • Use a cable lubricator tool to apply lubricant evenly.
   • Move the cable back and forth to distribute the lubricant.

4. Reassemble and Test

   • Reattach the cable and ensure smooth movement.

Tip: Use a lubricant recommended by the manufacturer for best results.

2. How to Measure Outboard Control Cables

Importance of Accurate Measurements

Incorrectly measured cables can lead to poor performance or damage. Always measure accurately before purchasing or replacing cables.

How to Measure

1. Detach the Cable

   • Remove the cable from both the outboard and the control unit.

2. Measure the Length

   • Lay the cable flat.
   • Measure the distance from tip to tip of the cable’s inner core.

3. Account for Flexibility

   • Add a few extra inches to ensure flexibility and proper fit.

Note: Consult your owner’s manual if unsure about measurements.

3. How to Check Control Cables for Corrosion

Signs of Corrosion

Corrosion can degrade cable performance. Look for:

• Rust or discoloration
• Stiff or sticky movement
• Frayed or damaged wires

Inspection Process

1. Visual Inspection

   • Examine the cable for rust or damage.

2. Flexibility Test

   • Move the cable to detect stiffness or unusual resistance.

3. Interior Check

   • Remove the cable and inspect the inner wires for corrosion or moisture damage.

Preventative Tips

• 
  Store cables in a dry environment.
• Regularly apply anti-corrosion sprays.

Conclusion

Regular maintenance, including lubrication, accurate measurement, and corrosion checks, ensures the long-lasting performance of control cables. Adopting these practices will enhance efficiency and reduce repair costs.

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